Flywheel

Assembly

Leading manufacturer, designer and global supplier of flywheel assemblies in India.

Automotive Flywheel Assembly Manufacturer & Supplier in India

Kaneri Industries is an IATF 16949-certified Automotive Flywheel Assembly Manufacturer based in Kolhapur, Maharashtra, India. With over 24 years of manufacturing experience, we design, cast, machine, and supply precision flywheel assemblies and ring gears for passenger cars, light commercial vehicles, heavy trucks, CNG buses, and OEM applications worldwide.

Our state-of-the-art facility at D-51 MIDC Shiroli, Kolhapur operates 50+ manufacturing and processing lines, delivering ready-to-fit flywheel assemblies that meet OEM tolerances. We export to the USA, Germany, UK, Russia, France, Italy, Spain, Poland, Romania, and the Netherlands.

Automotive flywheel Assembly

What is an Automotive Flywheel Assembly?

A flywheel assembly is a precision-engineered rotating disc mounted between the engine crankshaft and the clutch system. It stores rotational energy, smoothens power delivery from the engine to the transmission, dampens combustion-cycle vibrations, and allows the starter motor to crank the engine via a toothed ring gear.

In heavy commercial vehicles and high-mileage applications, the flywheel assembly plays a critical role in maintaining drivetrain stability, reducing gear-shift shock, and extending the service life of the clutch and transmission components.

Flywheel Assembly — Technical Specifications

Parameter Specification
Casting Method Sand Casting (Grey Iron / SG Iron)
Machining Process CNC Machining & Precision Boring
Ring Fitting Method Interference Fit (Heat Shrink)
Balancing Standard Dynamic Balancing to OEM Tolerances
Teeth Range 110 to 173 Teeth
Diameter Range Up to 430 mm
Quality Certification IATF 16949 Certified
Quality Tests Hardness Testing, Microstructure Analysis, DTV Check, Surface Finish Inspection
Vehicle Types Covered Passenger Cars, LCV, HCV, CNG Buses, Trucks
Export Markets USA, UK, Germany, Russia, France, Italy, Spain, Poland, Romania, Netherlands
Experience 24+ Years (Founded 2000)
Manufacturing Facility D-51 MIDC Shiroli, Kolhapur, Maharashtra, India

How We Manufacture Flywheel Assemblies

Every Kaneri flywheel assembly follows a rigorous 6-stage manufacturing process designed to deliver dimensional accuracy, surface integrity, and long-term durability.

01

Sand Casting

Raw flywheel blanks are produced using the sand casting method with premium grey or SG iron. This process ensures a dense, homogeneous material structure capable of withstanding the high rotational stresses and thermal loads experienced in automotive applications.

02

CNC Machining & Boring

Cast blanks are precision-machined on CNC turning and boring centres to achieve exact dimensional tolerances. Critical surfaces — including the clutch face, crankshaft mounting face, and ring gear seat — are finished to tight Ra (surface roughness) specifications.

03

Ring Gear Pouring & Forming

Ring gear bars are rolled and welded into a circular configuration to match the required tooth diameter. The steel composition and ring geometry are selected based on the vehicle application to ensure correct tooth engagement with the starter pinion.

04

Ring Gear Fitting

The ring gear is heated and interference-fit onto the flywheel body at precise minor diameter tolerances. This thermal shrink-fit process ensures a permanent, rattle-free bond between ring gear and flywheel — a critical requirement for reliable engine starting.

05

Dynamic Balancing

Each completed flywheel assembly is dynamically balanced to minimize residual imbalance to within OEM-specified tolerances. Dynamic balancing eliminates vibration transfer to the drivetrain, reduces bearing wear, and ensures smooth engine operation across all RPM ranges — especially important for high-speed commercial vehicle engines.

06

Quality Control & Final Inspection

Before dispatch, every flywheel undergoes a comprehensive battery of quality checks: Vickers hardness testing, metallurgical microstructure analysis, Disc Thickness Variation (DTV) measurement, surface finish inspection, and final dimensional verification. Only components meeting all tolerance parameters are approved for shipment.

Flywheel Assembly Applications

Kaneri Industries supplies flywheel assemblies across a wide range of vehicle categories:

🚗

Passenger Cars

Honda Civic, Mahindra Bolero Turbo, Mahindra Max Pickup

🚚

Light Commercial Vehicles

Tata Ace, Tata Indica, Tata 407

🚛

Heavy Commercial Trucks

Tata Prima, Tata 2515 TC, Tata 2518 TC Hyva, Tata 3118

🚌

CNG Buses

Tata Euro 4 CNG, Tata CNG Bus GB60

🏭

Heavy-duty OEM Vehicles

M.A.N. 430 Dia, Ashok Leyland Hino, AMW BS2 & BS3

⚙️

Custom OEM Applications

Available based on client drawings and technical specifications

Why Choose Kaneri Industries for Flywheel Assemblies?

01

24+ Years of Experience

In continuous manufacturing since 2000 from Kolhapur, Maharashtra.

02

IATF 16949 Certified

Quality management system meeting global automotive OEM standards.

03

CNC Precision Machined

All critical surfaces finished to tight dimensional and surface tolerances.

04

Dynamic Balancing

Every unit balanced to OEM specs for vibration-free performance.

05

Broad Product Range

110 to 173 teeth; 25+ vehicle models covered across 6 major makes.

06

50+ Manufacturing Processes

Complete in-house capability from casting to final QC.

07

Global Export Ready

Shipping to 10+ countries with export-compliant packaging.

08

Custom Solutions

OEM drawings, special specs, and private-label orders accepted.

09

Competitive Factory Pricing

Direct manufacturer pricing without compromising quality or performance.

Our Core Pillars

We produce a great variety of high quality automotive parts for optimum performance

Quality

All components are manufactured to the strictest tolerances to meet the highest standards within the industry. Our quality procedures assure the integrity of the components we manufacture. We make sure that all our customers get automobile spare parts at highly competitive price without sacrificing quality.

Quality Control Facilities

  • Well Equipped Laboratory
  • Digital Hardness Tester
  • Microstructure Analysis
  • Measuring Inspection
  • DTV Checking

Available Range

 Make  Sr.No  Part No.  Description  Suitable for vehicle  Teeth
Tata 1 AF1001 Flywheel Assembly Tata Ace 120
2 AF1002 Flywheel Assembly Tata Indica 120
3 AF1003 Flywheel Assembly Tata Sumo 4DL 136
4 AF1004 Flywheel Assembly Tata 407 114
5 AF1005 Flywheel Assembly Tata 1613 Turbo 12 Hole GB40(330 Dia) 125
6 AF1006 Flywheel Assembly Tata 1109 Sensor 125
7 AF1007 Flywheel Assembly Tata Euro 4cng GB40 125
8 AF1008 Flywheel Assembly Tata GB60 Without Collar 146
9 AF1009 Flywheel Assembly Tata GB60 With Collar 146
10 AF1010 Flywheel Assembly Tata CNG Bus GB60 146
11 AF1011 Flywheel Assembly Tata Euro 4 1616 GB60 146
12 AF1012 Flywheel Assembly Tata 2515 TC GB60(352 Dia) 173
13 AF1013 Flywheel Assembly Tata 2518 TC Hyva GB60(352 Dia) 138
14 AF1014 Flywheel Assembly Tata 1613/3118 (Hole Type) GB60 138
15 AF1015 Flywheel Assembly Tata 1613/3118 GB75(380Dia) 138
16 AF1016 Flywheel Assembly Tata Nova 158
17 AF1017 Flywheel Assembly Tata 1613 TC Truck GB40(12Hole) 159
18 AF1018 Flywheel Assembly Tata 1613 TC Bus GB40(12 Hole) 127
19 AF1019 Flywheel Assembly Tata Prima GB1150(430 Dia) 149
 
 Make  Sr.No  Part No.  Description  Suitable for vehicle  Teeth
AMW 1 AF2001 Flywheel Assembly AMW BS 2 138
2 AF2002 Flywheel Assembly AMW BS 3 138
 
 Make  Sr.No  Part No.  Description  Suitable for vehicle  Teeth
Ashok Layland 1 AF3001 Flywheel Assembly Layland Hino 14" 4 fingure-2214 136
2 AF3002 Flywheel Assembly Layland Hino 15" Cut Type-4018/3118/Hyva 136
 
 Make  Sr.No  Part No.  Description  Suitable for vehicle  Teeth
Mahindra 1 AF4001 Flywheel Assembly Mahindra Max Pick up/Bolero Turbo 110
 
 Make  Sr.No  Part No.  Description  Suitable for vehicle  Teeth
Honda 1 AF5001 Flywheel Assembly Honda Civic 132
 
 Make  Sr.No  Part No.  Description  Suitable for vehicle  Teeth
M.A.N 1 AF6001 Flywheel Assembly M.A.N. 430 Dia 160
2 AF6002 Flywheel Assembly M.A.N. 430 Dia (New) 160
 

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Looking for Flywheel Assembly?

You have found the right place!

For the last 24 years now, we’ve been supplying our automotive solutions to many biggest OEM’s. All components are manufactured to the strictest tolerances to meet the highest standards within the industry.

  • IATF 16949 CERTIFIED
  • High-quality components
  • Broad Range of Flywheels
  • 50 + Manufacturing & Processing Facilities
Send us your requirement and get a quick quote
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Looking for Flywheel Assembly?

Kaneri Industries is one of India’s leading IATF 16949-certified Automotive Flywheel Assembly Manufacturers, headquartered in Kolhapur, Maharashtra. Founded in 2000, we manufacture precision flywheel assemblies, ring gears, brake discs, and related automotive components for passenger cars, commercial vehicles, and heavy-duty trucks. We supply OEM and aftermarket customers across India and in 10+ export markets including the USA, UK, Germany, and Russia.

A single mass flywheel (SMF) is a solid, one-piece rotating disc used in most conventional vehicles. It is robust, low-maintenance, and cost-effective — ideal for commercial vehicles and high-mileage applications. A dual mass flywheel (DMF) consists of two connected masses with a spring-damper system in between, offering better vibration isolation for modern diesel passenger cars. Kaneri Industries specializes in single mass flywheel assemblies for a wide range of vehicles.

Kaneri Industries manufactures flywheel assemblies using premium-grade grey iron or SG (Spheroidal Graphite) iron through the sand casting method. Grey iron is selected for its excellent machinability, vibration damping properties, and cost-effectiveness. SG iron is used where higher tensile strength and impact resistance are required. The ring gear is manufactured from high-carbon steel and interference-fit onto the flywheel body.

Kaneri flywheel assemblies are produced using premium iron alloys, sand casting, CNC precision machining, and dynamic balancing. This combination results in superior structural strength, accurate dimensions, and minimal residual imbalance. The assemblies are engineered to maintain clutch face flatness and ring gear engagement precision over hundreds of thousands of kilometres, making them the preferred choice for high-mileage commercial fleets and long-haul trucks.

Dynamic balancing corrects residual mass imbalance in a rotating flywheel by measuring and removing small amounts of material at specific locations. An unbalanced flywheel creates centrifugal forces that cause engine vibration, accelerate bearing and seal wear, and reduce drivetrain efficiency. At Kaneri Industries, every flywheel assembly is dynamically balanced to OEM-specified tolerances, ensuring smooth engine operation, reduced NVH (noise, vibration, harshness), and extended component life.

Yes. Kaneri Industries supplies flywheel assemblies for a wide spectrum of vehicle types including passenger cars (Honda Civic, Mahindra Bolero), light commercial vehicles (Tata Ace, Tata 407), heavy commercial trucks (Tata Prima, Ashok Leyland Hino, M.A.N.), and CNG buses. Our range covers 25+ vehicle models across 6 major makes with tooth counts from 110 to 173 and diameters up to 430 mm.

Yes. As a flexible flywheel assembly manufacturer, Kaneri Industries accepts custom orders based on client-supplied engineering drawings, CAD files, or OEM part numbers. We can develop new flywheel assemblies for niche applications, prototype runs for new vehicle models, and private-label production for aftermarket distributors. Our engineering team reviews drawings and provides DFM (Design for Manufacturability) feedback before production.

Every Kaneri flywheel assembly undergoes a comprehensive quality inspection before dispatch: Vickers hardness testing on the clutch face and ring gear seat, metallurgical microstructure analysis for material integrity verification, Disc Thickness Variation (DTV) measurement, surface roughness (Ra) inspection, final dimensional checks against engineering drawings, and dynamic balance verification. All processes are governed by our IATF 16949-certified quality management system.

To select the correct flywheel assembly, share the vehicle make, model, engine type, gearbox model, and OEM part number (if available) with our sales team. Alternatively, send us a technical drawing or a sample component. Kaneri Industries will cross-reference our range or develop a custom solution matching your load, torque, clutch size, and tooth count requirements. Contact us at admin@kaneriautoparts.com or call +91 9850091600.

Kaneri Industries is equipped to handle both small and large volume orders. MOQ varies depending on the specific flywheel model and whether it is a standard stock item or a custom-manufactured assembly. Contact our sales team with your requirement and we will provide details on MOQ, lead time, and pricing. We supply to OEM manufacturers, Tier-1 suppliers, distributors, and aftermarket export customers.